Innova Trimming

Main Benefits

  • Provides flowline configuration and control
  • Monitors product input and output to and from individual trimmers
  • Maximises yield and throughput
  • Monitors product quality to ensure food safety
  • Compares production figures to targets to instantly pinpoint production problems
  • Provides immediate performance feedback to trimmers
  • Offers manual line configuration and control
  • Enables evaluation of raw material from suppliers
  • Enables immediate intervention and corrective actions to minimise losses
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Overview

The Innova Trimming module controls and monitors flow lines and manual trimming lines in real-time.

The system records the amount of raw material delivered to individual trimmers and the quantity of product produced by each trimmer, allowing processors to monitor throughput, yield and product mix for individual trimmers.

By interacting with the Innova Quality Control module, the system can perform both random product inspections and also target individual trimmers. Product batches or pieces selected for inspection are sent to a QC station, where an inspector evaluates the batch based on fully customisable inspection parameters.

At the same time, the system automatically increases product inspection from trimmers with unsatisfactory QC scores. Targets can be set for throughput, yield and QC scores for individual trimmers, and reports and screens highlight figures that are not within targets.

 

Performance figures can be displayed on information terminals at the trimming stations. This allows the trimmer to compare his performance with the line average and to instantly receive notification of QC problems. The information terminal can also be used to convey production instructions and messages to the trimmers.

Trimmers can log on to stations using either an information terminal or a TR-11 ID reader. Stations are automatically enabled and disabled when trimmers log in and out.

The system supports multiple types of production on the same line, by assigning individual stations to a specific product type.

Features

  • Monitors product input and output to and from individual trimmers
  • Maximises yield and throughput
  • Compares production figures to targets, to instantly pinpoint production problems
  • Effective management tool
  • Provides manual line configuration and control
  • Enables evaluation of raw material from suppliers
  • Enables immediate intervention and corrective actions to minimise losses
  • Provides continuous monitoring of throughput and yield by trimmer and by line
  • Stores lot/batch data for customer verification of batch results
  • Provides a centralised storage location for all trimming programmes
  • Provides integrated solution support for other Innova modules, such as QC and box labelling
  • Integrated traceability support
  • Rich export capabilities including HTML, PDF, Excel and Text
  • Sends reports via local email client
  • Supports multiple trimming lines

Specifications

Hardware
Server type: Windows Server 2000
  Windows Server 2003
Operating System:   Windows XP
 
Database Support
Database used: SQL Server 2005 Express, Workgroup, Standard and Enterprise editions
 
Device Support
Scales: Marel M3000-A571 product and input scales
  Marel M2000-A72 product scales
  Marel M2000-A73 input scales
  Marel M2200-PO2 trim/waste hoppers
  Marel M2000-P72 trim/waste hoppers
Terminals: Marel M2200-PO2 manual registration terminals
  Marel RT220 information terminals
Processing lines: Trimming lines for poultry, red meat, salmon, and whitefish
 
Other Requirements
Software: Innova application framework

 

 

For more information, contact your local marel representative today

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United States Netherlands Iceland Afghanistan Albania Algeria Angola Argentina Australia Austria Bahamas Bahrain Bangladesh Barbados Belgium Belize Benin Bhutan Bolivia Bosnia and Herzegovina Botswana Brazil Brunei Darussalam Bulgaria Burkina Faso Burundi Cambodia Cameroon Canada Central African Republic Chad Chile China Congo Costa Rica Côte d'Ivoire Croatia Cuba Cyprus Czech Republic Denmark Djibouti Ecuador Egypt El Salvador Emerging Equatorial Guinea Eritrea Estonia Ethiopia Fiji Finland France French Guyana Gabon Gambia Germany Ghana Greece Greenland Guadeloupe Guam Guatemala Guinea Guinea-Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Iran Ireland Israel Italy Jamaica Japan Kenya Kiribati Korea, Republic of Kuwait Laos Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macedonia Madagascar Malawi Malaysia Mali Malta Marshall Islands Martinique Mauritania Mauritius Mexico Micronesia, Federated States of Moldova Mongolia Montenegro Morocco Myanmar Namibia Nepal Netherlands Netherlands Antilles New Zealand Nicaragua Niger Nigeria North-Korea, DPRK Norway Oman Pakistan Palestine Panama Papua New Guinea Paraguay Peru Philippines Poland Puerto Rico Qatar Romania Russian Federation Saudi Arabia Senegal Serbia Seychelles Sierra Leone Slovakia Slovenia Somalia South Africa Spain Sri Lanka Sudan Suriname Swaziland Sweden Switzerland Syria Taiwan Tanzania Thailand Timor-Leste Togo Tonga Trinidad and Tobago Tunisia Turkey Turkmenistan Uganda Ukraine United Arab Emirates United Kingdom United States of America Uruguay Vietnam Western Sahara Yemen Zambia Zimbabwe
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