Fish Trimming Flowline

Main benefits

  • Improved product utilization
  • Reduced product handling
  • Increased throughput
  • Performance monitoring
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Overview

The main benefit of the Marel flowline concept compared to a pan-based system is that fillets flow directly from filleting through trimming without being stacked or placed in intermediate storage. The raw material is weighed, graded, cut and packed in a continuous flow, which increases capacity by 50 to 80% per man hour.

System

The Marel whitefish trimming line has individual operator stations for trimming fillets.

Each station has a worktable and bins for products and trimmings, and each operator is individually monitored, allowing the implementation of personal achievement systems.

The trimming line is controlled by the Marel Innova Trimming software module. Raw material is weighed, graded, cut and packed in a continuous flow, increasing capacity by 50 to 80% per man hour.

The Marel whitefish trimming line plays a key role in the company's flowline concept. It is also suitable for other species, for example catfish, or where product needs to be lit up on an illuminated workbench for inspection.

Individual monitoring

Marel's Window's-based Innova software collects data and monitors the entire production process, including individual and overall throughput, yield, capacity and quality. This allows production managers to take immediate action when problems occur.

Trimming stations

Individual worker statistics - including worker name, speed, quality, utilization, product types, working time, and other data - are collected at each trimming station and products are weighed as they exit.

Random quality-control sampling monitors defects, and stations with a higher occurrence of problems have their sampling frequency increased. And as the flowline system operates as a continuous flow, the chance of bacterial contamination is greatly reduced.

Features

Systems are available for whitefish, catfish and crab.

  • Up to 4 different product routes
  • Continuous monitoring of individual operator performance
  • Increased throughput per operator
  • Improved product utilization
  • Reduced product handling
  • Automatic infeed
  • Integrated quality assurance station
  • Optional terminal at each station for operator feedback, displaying individual production rates, quality control information (defects), comparison with line average and bonus earned.
  • Ergonomic operator environment - adjustable seat and standing platform.
 

For more information, contact your local marel representative today

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United States Netherlands Iceland Afghanistan Albania Algeria Angola Argentina Australia Austria Azerbaijan Bahamas Bahrain Bangladesh Barbados Belarus Belgium Belize Benin Bhutan Bolivia Bosnia and Herzegovina Botswana Brunei Darussalam Bulgaria Burkina Faso Burundi Cambodia Cameroon Canada Central African Republic Chad Chile China Colombia Congo Costa Rica Côte d'Ivoire Croatia Cuba Cyprus Czech Republic Denmark Djibouti Dominican Republic Ecuador Egypt El Salvador Equatorial Guinea Eritrea Estonia Ethiopia Fiji Finland France French Guyana Gabon Gambia Georgia Germany Ghana Greece Greenland Guadeloupe Guam Guatemala Guinea Guinea-Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Indonesia Iran Iraq Ireland Israel Italy Jamaica Japan Jordan Kazakhstan Kenya Kiribati Korea, Republic of Kuwait Kyrgyzstan Laos Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macedonia Madagascar Malawi Malaysia Mali Malta Marshall Islands Martinique Mauritania Mauritius Mexico Micronesia, Federated States of Moldova Mongolia Montenegro Morocco Mozambique Myanmar Namibia Nepal Netherlands Netherlands Antilles New Zealand Nicaragua Niger Nigeria North-Korea, DPRK Norway Oman Pakistan Palestine Panama Papua New Guinea Paraguay Peru Philippines Poland Portugal Puerto Rico Qatar Romania Russian Federation Rwanda Saudi Arabia Senegal Serbia Seychelles Sierra Leone Singapore Slovakia Slovenia Somalia South Africa Spain Sri Lanka Sudan Suriname Swaziland Sweden Switzerland Syria Taiwan Tajikistan Tanzania Thailand Timor-Leste Togo Tonga Trinidad and Tobago Tunisia Turkey Turkmenistan Uganda Ukraine United Arab Emirates United Kingdom United States of America Uruguay Uzbekistan Venezuela Vietnam Western Sahara Yemen Zambia Zimbabwe
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