TG9 Tray Grader

Main benefits

  • Improve workflow – eliminate bottlenecks
  • Ergonomic packing operation
  • Traceability at pack, box and pallet level
  • Easy removal and replacement of non-conforming packs
  • Compatible with Innova software

 

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Overview

The TG9 Tray Grader grades trays by fixed count, fixed weight or a combination of both into boxes with totalized labels.

Fixed count mode

In fixed count grading mode, the channels are filled according to a set piece count. When the target count has been reached, the next channel starts filling and the operator can accept the batch and print a label for the batch. Alternatively, the operator can cancel the batch and utilize the reorder facility if needed.

Fixed weight mode

In fixed weight grading mode, a weigh price labeler – or another input device like a barcode scanner – captures and transmits weight, price and pack information to the grader. The TD9 then diverts each pack, according to its weight, into either one of its channels. Each channel collates the packs to reach the optimized target box weight.

Fixed count and weight

The TG9 allocates a set number of packs to each channel while selecting the channels according to weight to achieve the optimized target box weights. If a pack does not fit the requirement of any of the channels, it is diverted to the optional reject lane.

Features

  • Fixed count grading mode
  • Fixed weight grading mode
  • Combination of both fixed count weight grading mode
  • Totalized labels

Options

  • Shutters
  • Choice of either pushers or flippers
  • Reject lane for simple reject of unsuitable packs
  • Re-order lane to replace unsuitable packs
  • Under conveyor for simple transportation of packed goods to palletizing area

 

 

Software

The Innova Pack to Order software tracks all pack and batch information. The system enables users to design pack, pallet and order labels using a visual label designer and attach individual or composite database fields to label fields.

A reorder functionality ensures that non-conforming or damaged packs can be quickly and easily removed from a batch. The removed pack is diverted automatically from the product flow thus eliminating batch rework. Innova also tracks independent totals at box, pallet and job level, including item, weight and price. Innova or another production management system registers and prints these totals.

All labels can be reprinted on the production floor or from the desktop GUI, while the system also supports the printing of reports instead of labels when, for example, an order is completed.

 

For more information, contact your local marel representative today

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United States Netherlands Iceland Afghanistan Albania Algeria Angola Argentina Australia Austria Azerbaijan Bahamas Bahrain Bangladesh Barbados Belarus Belgium Belize Benin Bhutan Bolivia Bosnia and Herzegovina Botswana Brunei Darussalam Bulgaria Burkina Faso Burundi Cambodia Cameroon Canada Central African Republic Chad Chile China Colombia Congo Costa Rica Côte d'Ivoire Croatia Cuba Cyprus Czech Republic Denmark Djibouti Dominican Republic Ecuador Egypt El Salvador Equatorial Guinea Eritrea Estonia Ethiopia Fiji Finland France French Guyana Gabon Gambia Georgia Germany Ghana Greece Greenland Guadeloupe Guam Guatemala Guinea Guinea-Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Indonesia Iran Iraq Ireland Israel Italy Jamaica Japan Jordan Kazakhstan Kenya Kiribati Korea, Republic of Kuwait Kyrgyzstan Laos Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macedonia Madagascar Malawi Malaysia Mali Malta Marshall Islands Martinique Mauritania Mauritius Mexico Micronesia, Federated States of Moldova Mongolia Montenegro Morocco Mozambique Myanmar Namibia Nepal Netherlands Netherlands Antilles New Zealand Nicaragua Niger Nigeria North-Korea, DPRK Norway Oman Pakistan Palestine Panama Papua New Guinea Paraguay Peru Philippines Poland Portugal Puerto Rico Qatar Romania Russian Federation Rwanda Saudi Arabia Senegal Serbia Seychelles Sierra Leone Singapore Slovakia Slovenia Somalia South Africa Spain Sri Lanka Sudan Suriname Swaziland Sweden Switzerland Syria Taiwan Tajikistan Tanzania Thailand Timor-Leste Togo Tonga Trinidad and Tobago Tunisia Turkey Turkmenistan Uganda Ukraine United Arab Emirates United Kingdom United States of America Uruguay Uzbekistan Venezuela Vietnam Western Sahara Yemen Zambia Zimbabwe
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