Standard Flowline for Trimming

Main benefits

  • Increased throughput and yield
  • More consistent quality
  • Labor saving
  • Traceability 
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Overview

The Standard Flowline for Trimming is used for trimming small groundfish (haddock, Alaska pollock), farmed whitefish species (tilapia, pangasius, catfish) and small salmonids (rainbow trout).

The Standard Flowline for trimming replaces a manual table-/ conveyor- or tray based trimming system. It is designed to be part of an integrated processing solution, following the Standard Flowline for hand filleting (see below). 

The Standard Flowline operates on three conveyor levels. Fillets are automatically delivered to operators on the top conveyor. After trimming, the final product is automatically released to the lower conveyor, while waste is discharged on the third conveyor. All incoming and outgoing product is weighed with high accuracy and the data linked to each operator.

 

Throughout the process, Innova production management software collects production data, thereby also monitoring individual performance of the workers. The data is used to control the incoming and outgoing flow of raw material on the line, which includes the quality inspection process. The data can be used to track valuable KPIs or quality aspects and provides valuable real-time information on performance and yield of individual workers and the complete flowline.

Features

  • Incoming product on top-conveyer
  • Outgoing product on lower conveyer
  • Ergonomic workstations:
    • manually adjustable platforms
    • incoming product is automatically delivered
    • Final product is automatically released

Specifications

  • Products IN: Fillets L x W = 500 x 160mm, skin on or off
  • Products OUT:
    • A products (fillets or portions)    L x W = 450 x 180mm
    • B,C products (fillets or portions) L x W = 150 x 180 mm
    • D products (offcut)
Available configuration:
  • Infeed extension:                        0,1 or 2 meters
  • Number of workstations:           16, 20, 24 or 28
  • Number of QC stations:            2 or 4
  • Number of product gates:          2 or 4
  • Product gates:                           Chutes or packing buffers
  • D product scale:                        either at Infeed or Outfeed
Optional:
  • Table washing
  • Information displays per station
  • Chair per station
  • Knife sharpener per station
  • Lights on QC stations
  • End shelf
  • Server and switches

Software

Smart Solution for Smart Processing

The brain behind most Marel equipment and all our integrated systems, Innova Food Processing Software provides the complete information solution required to enable food processors of all types to optimize profits and production performance.

Innova Food Processing Software offers the most important manufacturing execution system (MES) functionality required in today's food processing. Covering the complete production cycle value chain, from reception to product dispatch, Innova provides all the key performance indicators (KPIs) that relate to every stage of processing, as well as full traceability from source to shelf.

Innova closely monitors and controls critical KPIs in realtime, including yield, throughput and efficiency, giveaway, quality, stock levels, stock movements, traceability and profitability.

A modular offering designed to help you make processing more efficient and profitable. Innova is scalable and covers every aspect of food processing. You can utilize a single module or implement integrated plant wide systems.

The Integrated Solution

In the integrated solution the headed and gutted fish is first fed into the hand filleting Standard Flowline via hopper scales that register the weight of each batch delivered to individual operators. Innova controls the distribution of batches to the operators according to their capacities, and delivers real-time information on capacity and yield both of the line as well as on individual operators. Samples from the filleting line are automatically delivered to QC inspectors who keep track of defects and filleting quality of each operator.

Filleted fish pass through skinning and chilling before being automatically distributed to the individual trimming operators in small batches.  

The workstations are designed with worker comfort and performance in mind and include manually adjustable platforms, water guns, knife holders and a data terminal which enables operators to monitor their performance, both individually and compared to the line average. 

 

For more information, contact your local marel representative today

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United States Netherlands Iceland Afghanistan Albania Algeria Angola Argentina Australia Austria Azerbaijan Bahamas Bahrain Bangladesh Barbados Belarus Belgium Belize Benin Bhutan Bolivia Bosnia and Herzegovina Botswana Brunei Darussalam Bulgaria Burkina Faso Burundi Cambodia Cameroon Canada Central African Republic Chad Chile China Colombia Congo Costa Rica Côte d'Ivoire Croatia Cuba Cyprus Czech Republic Denmark Djibouti Dominican Republic Ecuador Egypt El Salvador Equatorial Guinea Eritrea Estonia Ethiopia Fiji Finland France French Guyana Gabon Gambia Georgia Germany Ghana Greece Greenland Guadeloupe Guam Guatemala Guinea Guinea-Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Indonesia Iran Iraq Ireland Israel Italy Jamaica Japan Jordan Kazakhstan Kenya Kiribati Korea, Republic of Kuwait Kyrgyzstan Laos Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macedonia Madagascar Malawi Malaysia Mali Malta Marshall Islands Martinique Mauritania Mauritius Mexico Micronesia, Federated States of Moldova Mongolia Montenegro Morocco Mozambique Myanmar Namibia Nepal Netherlands Netherlands Antilles New Zealand Nicaragua Niger Nigeria North-Korea, DPRK Norway Oman Pakistan Palestine Panama Papua New Guinea Paraguay Peru Philippines Poland Portugal Puerto Rico Qatar Romania Russian Federation Rwanda Saudi Arabia Senegal Serbia Seychelles Sierra Leone Singapore Slovakia Slovenia Somalia South Africa Spain Sri Lanka Sudan Suriname Swaziland Sweden Switzerland Syria Taiwan Tajikistan Tanzania Thailand Timor-Leste Togo Tonga Trinidad and Tobago Tunisia Turkey Turkmenistan Uganda Ukraine United Arab Emirates United Kingdom United States of America Uruguay Uzbekistan Venezuela Vietnam Western Sahara Yemen Zambia Zimbabwe
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