Marine Batch Packing

Main benefits

  • Increase precision and speed
  • Reduce giveaway
  • Reduce labor costs
  • Free up valuable floor space
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Overview

The Marine Batch Packing system is an onboard batching and packing system designed and configured for pelagic freezer vessels, and suitable for mackerel, herring (whole and fillets), capelin, and blue whiting.

The system outperforms all conventional hopper systems in both speed and accuracy. With its compact design, it frees up valuable floor space.

The Marine Batch Packing system is comprised of the Marine SpeedBatcher and the Marine Bag Packing Unit.

Features

  • High-speed precision enables pelagic freezer vessels owners to run high throughput on board. 
  • Smart design and greater automation improve product handling.
  • Accurate batching in maritime environments is achieved, with throughput up to 10-11 batches/min, depending on batch and product size, and steady flow in and out of the system.
  • Accurate fixed-weight batching enables you to keep giveaway as low as possible when packing products, while ensuring an exact target weight.
  • Automatic from input to delivery, the system can reduce the need for labor from 3 operators to 1.
  • The user-friendly graphical color interface is touch-sensitive and water resistant (IP 67).

Specifications

Hopper volume: 18.8 L
Batch size: 4-25 kg (defined for each product)
Max piece length: 500 mm
Max throughput: 10-11 batches/min (dependent on batch/product size & flow)
Bag size (opening):     591 mm
 

Software

Innova SpeedBatcher software provides a complete overview of all aspects of the batching process and results.

Using the graphical user interface, the operator can see and change both the program and products currently running on the batcher, as well as make reports on critical factors such as giveaway, throughput, and efficiency.

  • Efficient data collection and reporting
  • Overview of main KPIs, such as throughput and overweight
  • Equipment control from the PC
  • Product setups
  • Traceability from supplier to customer

Key Components

Marine SpeedBatcher 

Raw material is automatically weighed into sub-weights which are then selectively combined to form the optimum fixed-weight batch.

  • Flat infeed conveyor
  • 4 hopper scales (with reference cells)
  • Compartment conveyor
  • 2 selection bins
     

Marine Bag Packing Unit

Batches are transferred to packing where an operator collects them into bags.

  • Packing take-away (TAW) conveyor
  • Bag tray with bag mount
  • Air blower
  • Packing chute
  • Knee switch

 

 

For more information, contact your local marel representative today

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United States Netherlands Iceland Afghanistan Albania Algeria Angola Argentina Australia Austria Azerbaijan Bahamas Bahrain Bangladesh Barbados Belarus Belgium Belize Benin Bhutan Bolivia Bosnia and Herzegovina Botswana Brunei Darussalam Bulgaria Burkina Faso Burundi Cambodia Cameroon Canada Central African Republic Chad Chile China Colombia Congo Costa Rica Côte d'Ivoire Croatia Cuba Cyprus Czech Republic Denmark Djibouti Dominican Republic Ecuador Egypt El Salvador Equatorial Guinea Eritrea Estonia Ethiopia Fiji Finland France French Guyana Gabon Gambia Georgia Germany Ghana Greece Greenland Guadeloupe Guam Guatemala Guinea Guinea-Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Indonesia Iran Iraq Ireland Israel Italy Jamaica Japan Jordan Kazakhstan Kenya Kiribati Korea, Republic of Kuwait Kyrgyzstan Laos Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macedonia Madagascar Malawi Malaysia Mali Malta Marshall Islands Martinique Mauritania Mauritius Mexico Micronesia, Federated States of Moldova Mongolia Montenegro Morocco Mozambique Myanmar Namibia Nepal Netherlands Netherlands Antilles New Zealand Nicaragua Niger Nigeria North-Korea, DPRK Norway Oman Pakistan Palestine Panama Papua New Guinea Paraguay Peru Philippines Poland Portugal Puerto Rico Qatar Romania Russian Federation Rwanda Saudi Arabia Senegal Serbia Seychelles Sierra Leone Singapore Slovakia Slovenia Somalia South Africa Spain Sri Lanka Sudan Suriname Swaziland Sweden Switzerland Syria Taiwan Tajikistan Tanzania Thailand Timor-Leste Togo Tonga Trinidad and Tobago Tunisia Turkey Turkmenistan Uganda Ukraine United Arab Emirates United Kingdom United States of America Uruguay Uzbekistan Venezuela Vietnam Western Sahara Yemen Zambia Zimbabwe
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