By-Product Packing System
- Maximize efficiency in the packing flow
- Ideal for export bulk packing
- Speed up product & packaging changeovers
- Minimize giveaway with excellent batching performance
- Maximize the throughput
- Reduce labor costs
Optimize your packing process
Our system brings a higher level of automation to the process of batching, packing and check-weighing by-products. We’ve removed manual, labor intensive tasks wherever possible giving you a faster, more efficient way to bulk pack all kinds of by-products. It is the ideal solution for creating bulk packs for export or food service.
HIGHLY ACCURATE BULK BATCHING
At the heart of the By-Product Packing System is the Marel SpeedBatcher. It outperforms most conventional hopper systems in terms of both speed and accuracy . It creates extremely accurate batches at very high speed, allowing you to keep giveaway to an absolute minimum and deliver packs of an exact target weight to your customers. In addition, the unit is fully automatic from input to delivery.
FAST AND FLEXIBLE
The system can quickly and easily swap from one by-product type to another, so you can maximize use of all the different offal. It is the ideal solution for bulk packing by-products, including:
- rear legs
- thigh bones
HOW DOES IT WORK?
By-products are dropped directly into a buffer tank and from there an intelligent gooseneck conveyor ensures an even infeed flow into the Marel SpeedBatcher. They are then automatically batched into fixed weight portions which are delivered to the packing area. Portions are automatically dropped into packaging or with an easy adjustment a styling belt can be used for manual packing.
Packed boxes are then automatically check weighed. Any boxes that do not fulfill the specific weight requirements are automatically taken out of the system to a Re-work Station where they are repacked and quickly returned to the system.
- Automation maximizes efficiency in the packing flow.
- Highly accurate bulk batching and packing.
- Fast product and packaging changeovers.
- Developed in collaboration with meat processors.
- Suitable for a wide range of meat by-products.
- Configured to individual customer requirements.
- Operates with a wide range of box sizes.
- Simple handling with an easy to operate interface.
- Innova software to control, monitor and improve the process.
Innova software with the By-Product Packing System lets you take complete control of the packing process and optimize overall performance. It provides you with reports on critical factors such as giveaway, throughput and efficiency, allowing you to monitor and adjust the process to ensure every single step is as efficient and cost-effective as possible.
For more information, contact your local marel representative today