SmartLine Grader

Main benefits

  • Unique hygienic design
  • Speed and accuracy combined
  • Flexible grading and batching

 

 

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Overview

SmartLine Graders offer the speed and accuracy of previous generations of Marel Graders, with greatly enhanced hygiene and serviceability. With its complete modular design, the SmartLine can be configured to meet your grading needs.

The grader has an IP69K rating and can be stripped down and reassembled in seconds. Its unique open frame design and minimal horizontal surfaces ensure maximum hygiene during high-pressure wash-down. The open frame design also enables complete serviceability access.
 

Single, Dual & Twin lane

The SmartLine Grader is available in single, dual and twin lane configurations to accommodate each capacity and application need.

A single lane SmartLine Grader can have receiver gates at both sides of its belt. The Dual Lane SmartLine Grader features two belts, each with their own independent row of output bins on the side, handling higher capacities.

The Twin Lane configuration enables optimum batching performance from two separate streams of raw material, e.g. different sizes or flocks. The two belts work together to produce specified batches. Products are discharged in bins or chutes between the two belts. This setup has a significant impact on the batching performance as it allows the batching algorithm to select individual items from a wider selection of raw material to produce the required orders. 

Features

  • Minimal horizontal surfaces ensure maximum hygiene
  • Small nose roller ensures smoother product transfer
  • Stainless steel motor enclosure
  • Unique electrical & pneumatic routing system ensures constant air pressure upon demand
  • User-friendly touchscreen interface
  • Open frame design
  • Packing table can be dropped down to accommodate bulk bins
  • Protection housing for weigh table
  • Easy to disassemble & reassemble with quick, easy access for all servicing needs
  • Belt lifters ensure optimal access during high pressure wash-down

SmartLine Grader is powered by Innova

Innova food processing software controls the grading process by setting up grading programs. Innova provides a comprehensive real-time reporting function that gives the operator a complete overview of the production process. Real-time data generates reports on weight distribution, average weights, a packing overview and packing list, as well as the standard overview and lists. This data can be viewed via dashboards.

Based on these valuable KPIs provided by Innova, you can make intelligent decisions on how to optimize your grading and batching results.

When the optional dynamic order control is used, the grader can be controlled by orders to minimize over production. This means that the grader will grade and batch according to orders which are assigned to the grader.

Module losses in production are recorded with the optional Innova Overall Equipment Effectiveness (OEE). The reasons for any stoppages are then collated so that it is easy to identify and track the most common causes of lost production time.

 

 

For more information, contact your local marel representative today

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United States Netherlands Iceland Afghanistan Albania Algeria Angola Argentina Australia Austria Bahrain Bangladesh Belgium Belize Benin Bhutan Bolivia Bosnia and Herzegovina Botswana Brunei Darussalam Bulgaria Burkina Faso Burundi Cambodia Cameroon Central African Republic Chad Chile China Congo Costa Rica Côte d'Ivoire Croatia Cuba Cyprus Czech Republic Denmark Djibouti Ecuador Egypt El Salvador Emerging Equatorial Guinea Eritrea Ethiopia Fiji Finland France French Guyana Gabon Gambia Germany Ghana Greece Greenland Guadeloupe Guam Guatemala Guinea Guinea-Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Iran Ireland Israel Italy Jamaica Japan Kenya Kiribati Korea, Republic of Kuwait Laos Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macedonia Madagascar Malawi Malaysia Mali Malta Marshall Islands Martinique Mauritania Mauritius Mexico Micronesia, Federated States of Moldova Mongolia Montenegro Morocco Myanmar Namibia Nepal Netherlands Netherlands Antilles New Zealand Nicaragua Niger Nigeria North-Korea, DPRK Norway Oman Pakistan Palestine Panama Papua New Guinea Paraguay Peru Philippines Poland Qatar Romania Russian Federation Saudi Arabia Senegal Serbia Seychelles Sierra Leone Slovakia Slovenia Somalia South Africa Spain Sri Lanka Sudan Swaziland Sweden Switzerland Syria Taiwan Tanzania Thailand Timor-Leste Togo Tonga Tunisia Turkey Uganda Ukraine United Arab Emirates United Kingdom United States of America Uruguay Vietnam Western Sahara Yemen Zambia Zimbabwe