RoboBatcher Flex Leg products

Main Benefits

  • High product utilization - virtually no give-away
  • Maximum batching flexibility
  • High throughput - up to 210 pieces per min
  • Intelligent, user friendly software 
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Overview

Intelligent batch selection

Ideal in line with the ACM-NT automatic cut-up system, the RoboBatcher Flex ensures optimal product utilization with intelligent software that co-ordinates feed from the cut up line with the requirements for each tray. The Innova PDS production management software enables the RoboBatcher Flex to request whole legs or drumsticks of a certain weight and quality at a certain speed from the infeed for each tray. This produces an accurate, perfectly styled tray without any production delay.

Two versions for leg products

Available in two different versions for leg products using either two or three cells, this flexible fixed weight batcher can run two individual tray jobs at the same time. This makes it possible to run separate jobs on left and right leg products if desired. No discharge is needed in this system as the RoboBatcher receives only the legs that it requests for each tray.

Suitable for a vast range of plastic and polystyrene trays

The efficient flight-less high friction belt allows the system to run a wide range of different plastic and polystyrene trays. Seamless tray dispensing is ensured with a built in tray buffer system. Changeover from one type of tray to another is fast and easy.

Complete cut-up and batching line

The RoboBatcher Flex for whole legs delivers optimal performance aligned with the ACM-NT cut-up system. Logistics are fully integrated between system components ensuring the best product distribution available. This production set-up offers flexibility and great product utilization while giving processors complete production control and full operational overview. The Marel Poultry poultry cut-up and batching line delivers high product utilization and excellent batching results with minimum giveaway.

Features

  • Request the exact leg it needs for each tray from the cut-up line.
  • Can run up to two different batching jobs simultaneously
  • Works with a wide range of different plastic and polystyrene trays
  • Flight-less high friction belt and a built in tray buffer

Software

By connecting the RoboBatcher Flex to Marel’s Innova production software system, production flow can be controlled from a central PC. From this central command it is possible to start orders that will be processed on the robot, change order execution on the fly and compensate for changes in the product flow or in production planning.

Innova has different built-in monitoring capabilities, which provide the user with a good overview of the current state of production. After the execution of an order, Innova can generate a variety of reports that analyze production, giveaway or other requested performance parameters.

Innova / Robot capabilities:

  • Start orders or products on the robot
  • Make changes to the current production allowing for flexibility in every production run
  • Advanced monitoring features offering complete production control
  • Numerous reports for analysis and calculation
 

For more information, contact your local marel representative today

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United States Netherlands Iceland Afghanistan Albania Algeria Angola Argentina Armenia Australia Austria Azerbaijan Bahamas Bahrain Bangladesh Barbados Belarus Belgium Belize Benin Bhutan Bolivia Bosnia and Herzegovina Botswana Brazil Brunei Darussalam Bulgaria Burkina Faso Burundi Cambodia Cameroon Canada Central African Republic Chad Chile China Colombia Congo Costa Rica Côte d'Ivoire Croatia Cuba Cyprus Czech Republic Denmark Djibouti Dominican Republic Ecuador Egypt El Salvador Equatorial Guinea Eritrea Estonia Ethiopia Fiji Finland France French Guyana Gabon Gambia Georgia Germany Ghana Greece Greenland Guadeloupe Guam Guatemala Guinea Guinea-Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Indonesia Iran Iraq Ireland Israel Italy Jamaica Japan Jordan Kazakhstan Kenya Kiribati Korea, Republic of Kuwait Kyrgyzstan Laos Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macedonia Madagascar Malawi Malaysia Mali Malta Marshall Islands Martinique Mauritania Mauritius Mexico Micronesia, Federated States of Moldova Mongolia Montenegro Morocco Mozambique Myanmar Namibia Nepal Netherlands Netherlands Antilles New Zealand Nicaragua Niger Nigeria North-Korea, DPRK Norway Oman Pakistan Palestine Panama Papua New Guinea Paraguay Peru Philippines Poland Portugal Puerto Rico Qatar Romania Russian Federation Rwanda Saudi Arabia Senegal Serbia Seychelles Sierra Leone Singapore Slovakia Slovenia Somalia South Africa Spain Sri Lanka Sudan Suriname Swaziland Sweden Switzerland Syria Taiwan Tajikistan Tanzania Thailand Timor-Leste Togo Tonga Trinidad and Tobago Tunisia Turkey Turkmenistan Uganda Ukraine United Arab Emirates United Kingdom United States of America Uruguay Uzbekistan Venezuela Vietnam Western Sahara Yemen Zambia Zimbabwe
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