Automated Nugget Line

Main benefits

  • Optimized nugget portioning process
  • Increased yield and productivity
  • Uniform, automated production
  • Lowest giveaway
  • Reduces manual labor 
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Overview

The Automated Nugget line is an integrated automated solution for the consistent production of cubes with exactly the same weight and shape, specifically for water-chilled markets. It consists of an I-Cut 122 which cuts equal strips, discharged by a SpeedSort. Next in line is the SingleFeed to singulate the strips. The StripPositioner rotates incoming products 90 degrees and spaces them appropriately so they are in the perfect position for the second I-Cut 122. This portion cutter will then take care of optimized nugget portioning.
 

Uniform with lowest giveaway

The Automated Nugget Line produces uniform whole muscle nuggets, cut to the customer’s specified fixed weight and dimensions. Giveaway is amongst the lowest in the market. Combining high throughput and impressive reliability, the Automated Nugget Line achieves highest added value and saves considerable labor. This automated cubing solution is truly “A Cut Above”.
 

StripPositioner

Marel Poultry’s StripPositioner is an add-on feature to the SingleFeed module where singulation is done with wet products (water chilled or applied water mist). While the SingleFeed singulates bulk items for downstream processing, the StripPositioner positions strips or tenders for optimal cutting. 

The StripPositioner is an added functionality with low maintenance, excellent cleanability and simple operation. It eliminates the bottleneck area of feeding and orientation of strips without the need for extra labor to operate it.
 

A cut above - fully automated, whole muscle nugget production
 

Higher productivity

The Automated Nugget Line provides higher productivity with a reduction of labor. It improves yield by reducing rework/trim pieces that are caused from poor infeed quality. This cube cutting solution realizes approx. 30% higher throughput with 5-6% higher yield and at the same time better product quality with a labor reduction.

Automated Nugget Line

Features

  • Fully automated nugget portioning
  • Complete solution consisting of 2x I-Cut122, SpeedSort, SingleFeed, and StripPositioner
  • Throughput improves by approx. 20-30%
  • Suited for water-chilled markets
  • Optimized singulation and orientation process
  • Reduced labor costs
  • Easy to operate
  • High cleanability 
  • Low maintenance
 

For more information, contact your local marel representative today

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United States Netherlands Iceland Afghanistan Albania Algeria Angola Argentina Armenia Australia Austria Azerbaijan Bahamas Bahrain Bangladesh Barbados Belarus Belgium Belize Benin Bhutan Bolivia Bosnia and Herzegovina Botswana Brazil Brunei Darussalam Bulgaria Burkina Faso Burundi Cambodia Cameroon Canada Central African Republic Chad Chile China Colombia Congo Costa Rica Côte d'Ivoire Croatia Cuba Cyprus Czech Republic Denmark Djibouti Dominican Republic Ecuador Egypt El Salvador Equatorial Guinea Eritrea Estonia Ethiopia Fiji Finland France French Guyana Gabon Gambia Georgia Germany Ghana Greece Greenland Guadeloupe Guam Guatemala Guinea Guinea-Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Indonesia Iran Iraq Ireland Israel Italy Jamaica Japan Jordan Kazakhstan Kenya Kiribati Korea, Republic of Kuwait Kyrgyzstan Laos Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macedonia Madagascar Malawi Malaysia Mali Malta Marshall Islands Martinique Mauritania Mauritius Mexico Micronesia, Federated States of Moldova Mongolia Montenegro Morocco Mozambique Myanmar Namibia Nepal Netherlands Netherlands Antilles New Zealand Nicaragua Niger Nigeria North-Korea, DPRK Norway Oman Pakistan Palestine Panama Papua New Guinea Paraguay Peru Philippines Poland Portugal Puerto Rico Qatar Romania Russian Federation Rwanda Saudi Arabia Senegal Serbia Seychelles Sierra Leone Singapore Slovakia Slovenia Somalia South Africa Spain Sri Lanka Sudan Suriname Swaziland Sweden Switzerland Syria Taiwan Tajikistan Tanzania Thailand Timor-Leste Togo Tonga Trinidad and Tobago Tunisia Turkey Turkmenistan Uganda Ukraine United Arab Emirates United Kingdom United States of America Uruguay Uzbekistan Venezuela Vietnam Western Sahara Yemen Zambia Zimbabwe