Innova ProFlow Breast Meat

Innova ProFlow Breast Meat software takes control of the entire breast meat process after deboning. Based on data supplied by IRIS FI (quality), SensorX (shape, weight) and sensors along the belt (position), the characteristics and whereabouts of every single fillet are known.

No more separate settings

Before, the necessary weight and quality ranges had to be distributed to the different orders manually. Adjustments to the I-Cut 122 and RoboBatcher had to be made separately. Every new order required a reset of each piece of equipment. That’s a thing of the past now. Applying ProFlow Breast Meat software means having one single point of control without the need to set every individual machine separately. No more worries about optimal weight distribution or about what raw material is coming in.

All-encompassing

Innova ProFlow Breast Meat software pulls all data together. It knows what raw material is coming in, as SensorX and IRIS FI continuously measure the number, weight and quality of incoming fillets. It also sees which flocks are available to generate the fillets and produce the order. Then it calculates which weights and quality grades need to be used for each order to achieve the best performance. The all-emcompassing software even adjusts all machine settings to enable optimal processing. Finally, by means of SystemFlex Distributor belts, it distributes every single fillet to its best destination. This can be the RoboBatcher for retail packs, a bulk dolav, a 10-kilo QSR box or a convenience line. Each order process starts and stops automatically. The result is high throughput, minimal giveaway and optimum utilization.

Innova ProFlow Breast Meat software links the available flocks to each waiting customer order by calculating which weights and quality grades are needed to generate the matching fillets. ProFlow Breast Meat software connects the entire value optimization process, including quality and weight assessment solutions such as IRIS FI, SensorX, Spectra as well as distribution hardware such as SystemFlex Distributors.

The User Interface (UI) shows an overview of the flocks in the chilling tunnel and orders in the order timeline. It shows all scheduled orders, when they are processed and when they are expected to be ready.

ProFlow Breast Meat software only asks the production control operator to ‘drag’ a customer order into the order timeline on the computer screen and the system determines by itself how to fulfill the orders. In this order timeline screen, it is easy to choose from which flock(s) the order can be produced. It is possible to produce a certain quantity (e.g. 10,000 trays) or for a certain length of time (e.g. two hours until the next break).

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.