RoboBatcher Flex Breast Fillets

Main Benefits

  • High product utilization - virtually no give-away 
  • Maximum batching flexibility
  • High throughput - up to 300 pieces per min
  • Intelligent, user friendly software 
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Overview

Robobatcher Flex for breast fillets The RoboBatcher Flex is a highly flexible system for automated fixed weight batching and tray styling of poultry fillets. The system keeps giveaway to a minimum with intelligent product mixing. Designed for high throughput and accuracy, the RoboBatcher Flex can batch and style up to 300 fillets per minute depending on the version.

Minimum giveaway

Available in four different versions with two to four cells, this flexible fixed weight batcher can run up to three individual tray jobs at the same time. This guarantees that the maximum possible amount of fillets will be selected for tray packing. An optional discharge unit makes it possible to run mixed jobs like bulk, catering and grading at the same time. This further improves product utilization.

Suitable for a vast range of plastic and polystyrene trays

The efficient flight-less high friction belt allows the system to run a wide range of different plastic and polystyrene trays. Seamless tray dispensing is ensured with a built in tray buffer system. Changeover from one type of tray to another is fast and easy.

Common lane batching

Specially developed software makes it possible for two or more robotic heads per system to work together on one tray, resulting in optimal batching performance. By co-producing the fillet trays, the common lane batching feature ensures efficient product utilization with improved fillet placement. This maximizes efficiency and enhances the bottom line. This intelligent feature also simplifies the entire process and reduces the overall system footprint.

Complete de-boning, filleting and batching line

Available as a part of a complete production line, the RoboBatcher Flex is ideal in combination with the AMF-BX FlexControl breast cap filleting system and the FHF-XB front half de-boning system. Logistics are fully integrated between system components ensuring the best product distribution available. This production set-up offers flexibility and great product utilization while giving processors complete production control and full operational overview.

The Marel poultry de-boning, filleting and batching line delivers high product utilization and excellent batching results with minimum giveaway.

Features

  • High throughput of up to 300 fillets per minute on a four cell system
  • Can run up to three different batching jobs simultaneously
  • Common lane batching with two or more robotic heads working together on a batch
  • Works with a wide range of different plastic and polystyrene trays
  • Flight-less high friction belt 
  • Built in tray buffer and optional discharge units available
 

Software

By connecting the RoboBatcher Flex to Marel’s Innova production software system, production flow can be controlled from a central PC. From this central command it is possible to start orders that will be processed on the robot, change order execution on the fly and compensate for changes in the product flow or in production planning.

Innova has different built-in monitoring capabilities, which provide the user with a good overview of the current state of production. After the execution of an order, Innova can generate a variety of reports that analyze production, giveaway or other requested performance parameters.

Innova / Robot capabilities:

  • Start orders or products on the robot
  • Make changes to the current production allowing for flexibility in every production run
  • Advanced monitoring features offering complete production control
  • Numerous reports for analysis and calculation

Versions

Extendable robot batching system
The RoboBatcher Flex is an extendable system that can go from two to three or four cells according to production need.

The 2-cell Flex can batch up to 160 fillets per minute and handle two different tray jobs simultaneously.

The 4-cell Flex – standard can batch up to 300 fillets per minute and handle two different tray jobs simultaneously.

The 3-cell Flex can batch up to 240 fillets per minute and handle two different tray jobs simultaneously.

The 4-cell Flex– extended can batch up to 300 fillets per minute and handle three different tray jobs simultaneously.

 

 

For more information, contact your local marel representative today

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United States Netherlands Iceland Afghanistan Albania Algeria Angola Argentina Armenia Australia Austria Azerbaijan Bahamas Bahrain Bangladesh Barbados Belarus Belgium Belize Benin Bhutan Bolivia Bosnia and Herzegovina Botswana Brazil Brunei Darussalam Bulgaria Burkina Faso Burundi Cambodia Cameroon Canada Central African Republic Chad Chile China Colombia Congo Costa Rica Côte d'Ivoire Croatia Cuba Cyprus Czech Republic Denmark Djibouti Dominican Republic Ecuador Egypt El Salvador Equatorial Guinea Eritrea Estonia Ethiopia Fiji Finland France French Guyana Gabon Gambia Georgia Germany Ghana Greece Greenland Guadeloupe Guam Guatemala Guinea Guinea-Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Indonesia Iran Iraq Ireland Israel Italy Jamaica Japan Jordan Kazakhstan Kenya Kiribati Korea, Republic of Kuwait Kyrgyzstan Laos Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macedonia Madagascar Malawi Malaysia Mali Malta Marshall Islands Martinique Mauritania Mauritius Mexico Micronesia, Federated States of Moldova Mongolia Montenegro Morocco Mozambique Myanmar Namibia Nepal Netherlands Netherlands Antilles New Zealand Nicaragua Niger Nigeria North-Korea, DPRK Norway Oman Pakistan Palestine Panama Papua New Guinea Paraguay Peru Philippines Poland Portugal Puerto Rico Qatar Romania Russian Federation Rwanda Saudi Arabia Senegal Serbia Seychelles Sierra Leone Singapore Slovakia Slovenia Somalia South Africa Spain Sri Lanka Sudan Suriname Swaziland Sweden Switzerland Syria Taiwan Tajikistan Tanzania Thailand Timor-Leste Togo Tonga Trinidad and Tobago Tunisia Turkey Turkmenistan Uganda Ukraine United Arab Emirates United Kingdom United States of America Uruguay Uzbekistan Venezuela Vietnam Western Sahara Yemen Zambia Zimbabwe
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