Pioneers in meat processing

Frans van der Steen: transforming meat processing through smart innovations

Frans van der Steen, Research & Development Manager at Marel, is not merely focused on integrating automation; he's dedicated to transforming the rationale behind its use in the industry. At ICoMST 2024, he will explore how essential it is to streamline operations as a foundation for integrating more complex technologies.

"Before we consider automation, it’s vital to ensure the flow of the processing line is optimized," Frans explains. "For instance, by transitioning from a traditional pace line to a vertical processing system like DeboFlex, we laid the groundwork necessary for automating tasks such as pork deskinning, dividing, and deboning. This initial step is critical for successful automation and subsequent digitalization."

From flow optimization to automation

With a solid flow established, automation becomes the next logical step. Frans discusses the integration of advanced machinery that not only enhances efficiency but also ensures consistent product quality and safety.

"Introducing automation in meat processing goes beyond just solving labor challenges; it's about enhancing our control over the entire process," Frans remarks. "Automated systems provide precise cuts and consistent handling, essential for maintaining high industry standards, not just for labor challenges but also for achieving traceability, sustainability, and targets, such as maximizing carcass valorization."

The role of digitalization in meat processing

Once automation is in place, digitalization becomes the focal point. Frans will discuss how advanced software and data analytics help transition operations from being merely automated to intelligently managed. Real-time monitoring and digital dashboards are crucial for adapting processing parameters on the fly, optimizing output, and minimizing waste.

"Smart solutions represent a significant leap forward for the meat processing industry," says Frans. "They enable us to adjust processes in real time, ensuring the highest standards of quality are consistently achieved."

Johan Meulendijks: Educating meat science professionals on technological integration

Parallel to Frans’s focus on technological innovation, Johan Meulendijks, Marel’s Research Director, is committed to educating the next generation of meat science professionals. At a pre-course event during ICoMST 2024, Johan will delve into the integration of cutting-edge technologies within meat processing, explicitly tailored to resonate with the academic community.

"Our goal is not only to introduce these advanced technologies but also to connect them directly with core meat science principles," Johan explains. "This approach ensures that students, PhD candidates, and academic institutions find practical and theoretical value in our discussions, helping them apply this knowledge in their future research and professional activities."

At Marel, we continually collaborate with institutions and universities to shape the future of the food industry. The pre-course event aims to provide a comprehensive overview of how modern technological advancements align with meat science, addressing current trends and future directions. This session will serve as a crucial platform for students and educators to explore how these technologies can be integrated into the meat processing industry, fostering a joint deeper understanding with Marel and sparking innovative ideas among the next generation of meat scientists.

Aligning with evolving consumer expectations

Both Frans and Johan aim to align processing technologies with evolving consumer expectations, which now demand not only quality and safety but also sustainability and traceability. Their strategic approach helps processors adapt and to thrive in a changing market landscape.

"By strategically enhancing our processes, we can meet and exceed the modern consumer’s expectations, turning industry challenges into opportunities for growth and innovation," Frans concludes.

Marel at ICoMST 2024

As they prepare for ICoMST 2024, Frans van der Steen and Johan Meulendijks are set to showcase how Marel leads the way in technological advancements, setting new standards for the meat processing industry. Their presentations will highlight the importance of strategic innovation and the potential for significant improvements in efficiency and productivity in the face of global industry challenges.