Solution

DeboFlex

Hanging pork cutting and deboning that increases efficiency, sustainability, and profit with cutting-edge automation and ergonomic design.

  • Maximized raw material utilization
  • Improved worker safety
  • Superior product quality
  • Faster processing time
  • Reduced labor costs

Information

The DeboFlex is a modular and flexible platform that revolutionizes pork cutting and deboning through the innovative technique of vertically hanging primals. Designed to enhance the efficiency, sustainability and profitability of your processing line, the DeboFlex expands the range of pork products you can produce, resulting in a more agile business.

The revolutionary platform seamlessly harmonizes automation with ergonomically designed workstations, creating a safe and comfortable environment for your operators. By automating and simplifying critical aspects of the processing workflow, the DeboFlex enhances yield, throughput, and product quality while decreasing your dependence on labor.

Benefits of hanging pork cutting and deboning include:

  • Increased operator "knife in meat" time
  • Wider product variety
  • Optimized raw material
  • Improved shelf life
  • Deskilled tasks and no heavy lifting
     

DeboFlex streamlines operations, automating tasks for quicker and more precise results, ensuring a consistently high-quality product. Along the DeboFlex platform, product-to-product contact is virtually eliminated, significantly reducing cross contamination through hand to product contact.

Efficient and dependable pork processing

The innovative conveyor system of the DeboFlex offers a streamlined and dependable process flow, delivering a heightened level of efficiency and precision in pork cutting and deboning. It boasts a cutting-edge conveyor system that automates the positioning of primals directly in front of operators, allowing them to concentrate on one task before seamlessly progressing through the system and guaranteeing the smooth transition of each primal from one workstation to the next. The significant benefits include reduced labor, improved shelf life and maximized raw material utilization.

Improved working conditions

DeboFlex workstations are thoughtfully designed to cater to the specific requirements of each stage in the pork cutting and deboning process, as well as the individual attributes of the workers, thereby reducing the necessity for highly specialized operators. These ergonomic workstations, featuring adjustable heights, facilitate seamless task execution, minimizing physical strain and lowering the potential for workplace injuries.

In addition to the ergonomic benefits, this design fosters a more inclusive work environment, making the industry more appealing to a diverse workforce.

Increased levels of hygiene

With a minimal number of contact points, the DeboFlex greatly reduces the risk of product contamination. The design also minimizes waiting times, reducing the number of products held in large tubs. Products flows rapidly through deboning, leading to significantly fewer unplanned delays.

Service

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.

Downloads

Title Description
Title DeboFlex - English Size (0.8MB) Document Download PDF
Title DeboFlex - Español Size (1.2MB) Document Download PDF
Title DeboFlex- Portugués Size (1.2MB) Document Download PDF

Vilmar Vargas Alibem
Lee Raspin Cranswick
DeboFlex_lineview.jpg

Get in touch

Our dedicated team is here to help and answer any questions you might have.

We look forward to hearing from you, and we will do our very best to get back to you as soon as possible.

Login to get full access

Enter password to continue

Wrong password