Product

FleXicut Jet

Automatic trimming and pinbone removal

  • Minimized waste and handling in fillet processing
  • Improved fillet yield and quality
  • Increased throughput of up to 50 fillets per minute
  • Diversified product range

Information

The FleXicut Jet is an innovative fillet processing solution that offers exceptional versatility in pinboning and trimming by integrating two or three water-jet cutting robots with advanced intelligent software. This combination not only ensures high-value portions are prioritized, and waste is minimized but also automates pinbone removal, reducing handling and significantly enhancing yield and quality.

A new standard in processing efficiency

Capable of processing up to 50 fillets per minute, the FleXicut Jet sets a new benchmark for throughput efficiency, maximizing the value extracted from every fillet. Its ability to handle fillets of varying sizes while consistently delivering high-quality V-cut fillets, loins, and back fillets makes it an invaluable asset for enhancing your operations.

Advanced bone detection and pinbone removal

Advanced X-ray technology detects bones as small as 0.2mm from two angles, creating detailed 3D images of fillets. This precision allows the FleXicut Jet to determine optimal trimming configurations and angles, enhancing value and reducing pinbone material compared to manual deboning.

Intelligent distribution and real-time monitoring

The integrated FleXisort system automatically allocates outputs to different product streams and adjusts cutting patterns to maximize efficiency and product diversity. Remote control and real-time monitoring via Innova provide operators with comprehensive data and performance insights, enabling quick adjustments to refine operations.

Tailored to diverse needs

The FleXicut Jet is tailored to meet the specific needs of various producers, including small and medium businesses, seasonal producers, those working with skin-on fillets, producers dealing with gaping issues, and processing ships or freezer trawlers engaged in filleting production.

Software

Benefits of Marel Software for the FleXicut Jet

  • Lets you change settings quickly and remotely in response to demand
  • Collects and analyzes real-time and historical data, providing vital insights
  • Powerful editor for creating and maintaining cutting programs
  • User-friendly, centralized management of material flow to other destinations

Monitor and control fish processing

The Marel Software solution for the FleXicut Jet lets you monitor and control your pinboning and trimming in real time. Dashboards provide live feedback for a clear overview of processing, meaning you can quickly and easily make adjustments to ensure production is running optimally. Easy-to-use program management allows you to control FleXicut Jet settings remotely and for multiple devices.

Get operational insight

Vital performance data is collected and stored in your database, enabling you to analyze and optimize your process. This statistical analysis takes away the guesswork and allows you to make effective, data-driven decisions.

Connect your business

Marel Software can be implemented stand-alone with your FleXicut, or it can be integrated with other Marel processing equipment across a full-line solution. Valuable KPIs provided by the software help you make intelligent decisions to maximize your results.

Service

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.

Downloads

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