Product

RevoCrumb

The gold standard in crumb coating technology for perfectly coated products

  • Unique control of fine and coarse crumb distribution on products’ top and bottom
  • Unbeatably low crumb breakdown means minimal waste
  • Creates attractive, high-quality products
  • Top-class air knive s for optimum product coverage

Information

The RevoCrumb leads the way in advanced crumb coating solutions for products like schnitzels and tenders. Its unique technology and proven results truly distinguish it in the market.

Superior control of fine and coarse crumb distribution

What sets the RevoCrumb apart is its patented crumb management system, which separates fine and coarse crumbs and then lets you direct their flow onto the product. While some other machines can divide the crumbs, only the RevoCrumb allows you to adjust the individual flows of fine and coarse crumbs for the top and bottom bed . This results in exceptional product appearance and quality.

Lowest levels of crumb breakdown

In contrast to conventional machines that rely on auger screws to transport crumbs, the RevoCrumb uses a wheel that gently scoops crumbs and moves them to the top of the machine . This unique feature places significantly less stress on the crumbs and minimizes breakdown in a manner unachievable by screw systems. Thus, the RevoCrumb enhances the appearance of your products and minimizes crumb wastage more effectively than any other coating equipment on the market.

Belt marks eliminated

With RevoCrumb’s adjustable pressure rollers and vibrating plates, you can significantly increase crumb adhesion and pickup to maximize your yield. Seamlessly following our Active Batter Applicator , which delivers product to the RevoCrumb perfectly coated in batter, these solutions work in tandem to eliminate belt marks in the coating on the underside of products, ensuring flawless presentation every time.

Features:

  • Handles coarse and fragile crumbs such as J-crumbs, panko and cornflakes
  • High line speeds, up to 25 m per minute
  • Available in 600, 700 and 1,000 mm belt widths
  • Connects to cyclone vacuum for dust-critical applications
  • Hygienic design for quick and easy cleaning

Versions

Marel coating equipment is available with various belt widths:

  • 600 mm
  • 700 mm
  • 1,000 mm

Software

Digitalizing the coating process with Innova Food Processing Software prevents operators from making mistakes and creates a paperless working environment.  

The Innova QC module automates quality control procedures. The Line Profiler configures the required line setup per master recipe and sends the programmed settings to the machines. 

Together with the Recipe Manager module, Innova’s traceability engine can track systematically what has been made, when, where and by whom. Recipe Manager calculates the right amount of ingredients and knows what line set-up is needed to make the desired product, with the same settings as before, resulting in a consistent end product. 

The RevoCrumb can be equipped with Innova Food Processing Software that enables processors to maximize yield and throughput, while complying with quality standards and ensuring food safety.

Accessories

Dust-free environment

A powerful cyclone vacuum easily attaches to the RevoCrumb, creating a dust-free environment for all operators. The hygienic system efficiently collects residual crumbs, flakes or flour, surpassing the capabilities of any other system on the market.

Streamlined cleaning

Cleaning has never been easier with the accessory. It gives you an organized hub for stowing machine parts and tools during cleaning and maintenance. This convenient addition gives you a unique way to keep the workspace safe and clutter-free while simplifying your processes.

Increase line efficiency even further

Take your coating line’s efficiency to new heights with the addition of a CrumbFeeder. This simple, ergonomic and labor-efficient accessory allows operators to add multiple bags of coating material into the 250 liter bunker at a safe and ergonomic height. The CrumbFeeder then automatically replenishes the crumbs as needed, and issues alerts when levels fall low. This alleviates the demand on operators and plays a pivotal role in keeping a seamless production line flow.

Service

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.

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