Solution

StreamLine

Control of the deboning and/or trimming process with full traceability back to the animal lot

  • Powerful order management
  • Every process step monitored per individual operator
  • Individual product traceability through all processes
  • Online monitoring and control of yield, throughput and defects

 

Information

The Marel StreamLine is an integral part of a full deboning system, providing full control and monitoring of each part of the animal from breakup to packing.

Specification configuration

Various end-product specifications can be configured in the system, giving operators the ability to perform cutting and/or trimming according to the customer specified cutting patterns. StreamLine can be configured for a variety of deboning and trimming applications and allows processors to cater to different customer specifications.

Deboning and trimming

Upon entering the StreamLine, the primals are distributed to workstations based on operator availability. The primals are deboned, trimmed and further processed according to individual product specifications and orders. When the meat arrives at an operator’s workstation, the station display is automatically updated, showing the type of operation to be performed.

In a trimming set-up, such as PAD (pret-a-decouper), the StreamLine has the capability to send pieces from one operator to create multiple process steps for the same primal, keeping track of yield at each step. All cuts are fully traceable down to the specific animal lot as well as line operator.

A quality control station is available to allow inspection of products prior to packing.

Features

  • Automatic product transport to and from operators
  • Real time and historical data for each operator available to manager
  • Simple, ergonomic design that is easy to clean and configure
  • Full production reports on all process steps

Software

Real-time monitoring

Innova is the heart of the StreamLine system. With the Innova trimming software module, managers can receive data on key performance indicators such as yields, throughput and efficiency, giveaway, quality, and profitability. The built-in traceability mechanism ensures all product information is registered throughout the entire deboning and trimming process.

Standard yield and throughput results are stored in the system for all tasks. operators are monitored in real time on their performance, which they can check themselves at all times.

Inspection procedures can be configured in the system for all products. The system guides products to operator stations identified as quality control stations. Defects are identified, optionally valued, and a notification given online to the operator that caused the defect.

Service

Marel offers a range of service solutions for customers to prevent failures, maximize performance or reactive service in case of unexpected breakdowns.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.

Find out more on marel.com/service


Get in touch

Our dedicated team is here to help and answer any questions you might have.

We look forward to hearing from you, and we will do our very best to get back to you as soon as possible.