Product

Active Tempura Applicator

Optimal dipping technology creates perfectly coated products

  • Batter quality optimally preserved during application
  • Perfect all-round coating
  • Minimal product marriages
  • High line speed - up to 25 meters p/m
  • Handles batters up to 4000 cP

Information

Optimal tempura quality maintained

Preventing the loss of leavening agents is key to ensuring a crispy and puffy layer of tempura after frying. The Active Tempura Applicator uses advanced technology to ensure batter quality is optimally maintained during the coating of formed and whole muscle products.

A tank with an innovative insulating jacket keeps the tempura at a consistently low temperature and an exceptionally small buffer ensures batter is refreshed frequently. Agitation during application is minimized to preserve quality even further.

Perfect top and bottom coverage

A conveyor belt transports products gently down through the tempura batter, while a top belt makes sure they are fully submerged. This guarantees all-round coverage however uneven the product surface. When products leave the machine, an air-knife blows off excess batter. Its innovative design ensures equal airflow across the belt to give highly consistent coverage.

Minimal product marriages

The Active Tempura Applicator outfeed belt is separately driven and heat resistant allowing products to transfer directly into the fryer. The angle of the outfeed can be quickly and easily adjusted for a precisely controlled transfer, allowing higher throughput without marriages.

Supporting every step in the process

The Active Tempura Applicator is a crucial step in our full convenience food processing line for creating convenience products such as chicken schnitzels, chicken nuggets and other case-ready coated products.

Versions

Marel coating equipment is available with various belt widths (600, 700 and 1,000 mm) to suit a wide range of requirements.

Software

The Active Tempura Applicator can be equipped with Marel Food Processing Software that enables processors to maximize yield and throughput while complying with quality standards and ensuring food safety.

Service

Marel offers a range of service solutions to prevent failures, maximize performance or, in case of unexpected breakdowns, remote or onsite assistance.

Marel has offices in 30 countries across all regions and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.


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