Product

Custom Graders

Range from simple weight graders to highly sophisticated grading systems

  • Made-to-measure configuration
  • Highly flexible, accurate operation
  • Connects to Marel Innova intelligent production software
  • Optional automatic infeed, grading, batching and other features

Information

Marel Custom Graders for the poultry industry are tailor-made for each individual customer, so their shapes and sizes are virtually unlimited. These graders range from simple weight graders to highly sophisticated grading systems that include infeed and batch takeaway systems. 

Custom made grading systems:

  • Automatic infeed
  • Grading
  • Flow control
  • Batching
  • Dispatch
  • Packing
  • Takeaway

Marel Innova intelligent software provides real-time monitoring and control capabilities throughout the process, along with all-important traceability and tracking features.

There are two essential components in all belt grading systems:

  • Dynamic weigher – an ultra-robust, high-accuracy weigher, which can be customized to handle various weight ranges and throughput
  • Discharge unit – tailor-made to fit customer requirements. A wide range of accessories is available, for example bag holders, batching bins, and chutes.

Marel Belt Graders are equipped with a user-friendly graphical interface that greatly reduces the possibility of human error.

Versions

A Custom Grader can be configured as:  

  • Single lane
  • Twin lane
  • Dual lane

Software

Benefits of Innova for graders

  • Real-time monitoring and control with Innova
  • Data collection gives insight to optimize grading
  • Enhances batch traceability and quality assurance

Monitor and control grading

The Innova module for grading lets you monitor and control your processing in real time. The software provides live dashboards showing data for key performance indicators such as weight distribution, giveaway and throughput. They give you a clear overview of actual production and highlight where improvements can be made or whether any corrective action needs to be taken to ensure production is running optimally. Remote program management allows you to control grader settings directly from the office. 

Get operational insight 

Information about all batches produced is collected and stored in the Innova database. Standard reports can then be created giving you an insight into operational performance on a daily, weekly or monthly basis. This statistical analysis takes away the guesswork and allows you to make data-driven decisions to optimize your batching. 

Connect your business 

Innova software can be implemented stand-alone with your grader or it can be integrated with other Marel processing equipment across a full-line solution. Based on these valuable KPIs provided by Innova, you can make intelligent decisions on how to optimize your grading and batching results.

Service

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.

Downloads

Grading & Batching Poultry - English description PDF (2.6MB)
Сортировка и дозировка description PDF (2.6MB)
Classificação & Formação de Porções description PDF (2.6MB)
Grading & Batching Poultry - Portuguese description PDF (2.6MB)
Grading & Batching Poultry - Russian description PDF (2.6MB)
Grading & Batching Poultry - German description PDF (2.6MB)
Grading & Batching Poultry - Italian description PDF (2.5MB)
Grading & Batching Poultry - French description PDF (2.6MB)
Grading & Batching Poultry - Dutch description PDF (2.6MB)
Grading & Batching Poultry - Chinese description PDF (2.9MB)
Grading & Batching Poultry - Spanish description PDF (2.6MB)

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