RoboBatcher Flex Breast Fillets

The RoboBatcher Flex is a highly flexible system for automated fixed weight batching and tray styling of poultry fillets. The system keeps giveaway to a minimum with intelligent product mixing. Designed for high throughput and accuracy, the RoboBatcher Flex can batch and style up to 300 fillets per minute depending on the version.

Minimum giveaway

Available in four different versions with two to four cells, this flexible fixed weight batcher can run up to three individual tray jobs at the same time. This guarantees that the maximum possible amount of fillets will be selected for tray packing. An optional discharge unit makes it possible to run mixed jobs like bulk, catering and grading at the same time. This further improves product utilization.

Suitable for a vast range of plastic and polystyrene trays

The efficient flight-less high friction belt allows the system to run a wide range of different plastic and polystyrene trays. Seamless tray dispensing is ensured with a built in tray buffer system. Changeover from one type of tray to another is fast and easy.

Common lane batching

Specially developed software makes it possible for two or more robotic heads per system to work together on one tray, resulting in optimal batching performance. By co-producing the fillet trays, the common lane batching feature ensures efficient product utilization with improved fillet placement. This maximizes efficiency and enhances the bottom line. This intelligent feature also simplifies the entire process and reduces the overall system footprint.

Complete de-boning, filleting and batching line

Available as a part of a complete production line, the RoboBatcher Flex is ideal in combination with the AMF breast cap filleting system and the FHF-XB front half deboning system. Logistics are fully integrated between system components ensuring the best product distribution available. This production set-up offers flexibility and great product utilization while giving processors complete production control and full operational overview.

The Marel poultry de-boning, filleting and batching line delivers high product utilization and excellent batching results with minimum giveaway.

• High throughput of up to 300 fillets per minute on a four cell system
• Can run up to three different batching jobs simultaneously
• Common lane batching with two or more robotic heads working together on a batch
• Works with a wide range of different plastic and polystyrene trays
• Flight-less high friction belt 
• Built in tray buffer and optional discharge units available

Benefits of Innova for RoboBatchers

• Real-time monitoring and control reduces giveaway
• Data collection gives insight to optimize processing
• Integration with full line optimizes OEE
• Enhances batch traceability and quality assurance 

Monitor and control batching

The Innova module for RoboBatchers lets you monitor and control your batching operation in real time. The software provides live dashboards showing data for key performance indicators such as giveaway and throughput. They give you a clear overview of actual production and highlight where improvements can be made or whether any corrective action needs to be taken to ensure production is running optimally. Remote program management allows you to control the RoboBatchers settings directly from the office.

Get operational insight

Information about all batches produced is collected and stored in the Innova database. Standard reports can then be created giving you an insight into operational performance on a daily, weekly or monthly basis. This statistical analysis takes away the guesswork and allows you to make data-driven decisions to optimize your batching.

Connect your business

Innova software can be implemented stand-alone with your RoboBatcher or it can be integrated with other Marel processing equipment across a full-line solution. This gives you central control over production, leading to optimized processing, higher yields and complete traceability for each and every batch produced.

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.