RoboPacker automates the packing and styling of catch-weight products into trays. It reduces dependency on manual labor, increases throughput through consistent performance 24/7 and improves food safety. The RoboPacker conveyor system transports trays and protein portions side by side, it can pick and place up to 90 pieces of protein per minute with a single robot and carry up to 80 trays per minute.

More control over the packing process

A 3D vision unit scans each product as it enters. The robot utilizes the data collected on dimensions and position to pick and place each product in the corresponding tray to a predefined styling recipe. Through volumetric calculation the vision unit estimates the weight of each product, enabling ‘minimum weight target’ packing, providing even greater flexibility to your line. The easy-to-use HMI screen sets a new standard in control. Operators can choose from a range of styling patterns, or define, adjust and adapt the RoboPacker to meet their presentation needs.

Perfect companion

The RoboPacker’s custom tray handling interface ensures it can seamlessly integrate with tray dispensers and operates with a wide variety of tray formats including PE, polystyrene, flat-boards and more. Available in single or dual cell configurations to suit any production size, the small footprint of this compact machine allows it to fit into most production lines with ease. The single cell configuration of the RoboPacker is specifically designed for meat processors to pick and place single steaks in the perfect position every time.

Gripper technology

A variety of grippers are available to meet the needs of different proteins. The gripper designed for single-portion proteins such as steaks, provides efficient and secure product handling. Even during fast movements, the product remains centered and stable. The design minimizes parts to facilitate cleaning and increase hygiene.

Maximum capacities of each version as follows:

Machine	Max. Pick capacity (pick/min)	Infeed lanes	Portions per tray	Tray capacity (trays/min)
Single cell - GR7551	90	1	1	80.0
Single cell - GR7551	90	1	4	22.5
Single cell - GR7551	90	1	6	15.0
Dual cell - GR7552	140	2	2	70.0*
Dual cell - GR7552	180	2	4	45.0
GR7552	180	2	6	30.0

* For 2 pcs tray jobs the throughput is limited due to available trays inside the working radius of the RoboPacker and the tray pattern

RoboPacker is equipped with Marel’s SmartBase internal machine health monitoring software, which provides real-time performance data, accessible via customer specific dashboard for easy analysis and control. With access to this information, processors can make informed data-driven decisions that increase uptime through machine optimization and maintenance. The SmartBase platform ensures processors can identify and resolve problems before they occur and enables remote access for more efficient service.

The RoboPacker’s benefits can further be enhanced through seamless integration with other Marel machines in cooperation with AXIN Software processing solutions such as Inventory, Packing or Traceability.

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.