Product

RevoPortioner

Low pressure forming with guaranteed uniform shape and accurate weight

  • Preserves meat structure and texture
  • Optimum shape retention and weight accuracy
  • Endless product varieties possible
  • Low cost of ownership
  • Suitable for meat protein masses (emulsion and whole muscle)

Information

The RevoPortioner produces perfectly portioned products at low pressure, while retaining the texture and structure of the raw material.

Regardless of whether the material is poultry meat (incl. whole muscle meat) or a meat mix, the RevoPortioner enables you to create 2D or 3D products of practically any shape you want.

End products will always have the same shape, weight, and size and be of uniform quality, exactly according to user wishes.

The RevoPortioner range of products offers different belt widths up to 700mm to ensure that the best product can be created and the right capacity generated.

Low pressure

RevoPortioner portions at low pressure. This is attractive when the structure and texture of the raw material are to be preserved. It also benefits presentation and bite of the product. Another advantage of working at low pressure is that there is practically no meat loss.

When higher pressures are required for certain masses, this is also possible.

Air – no water

Product release only makes use of air instead of pushers and water. This benefits end-product quality during downstream processes (flouring, battering, breading) and guarantees a clean working environment.

Revoportioner - ValueSpray

The RevoPortioner – ValueSpray inline solution sprays marinade gently onto the portioned products. This means that even the most fragile products are kept intact. This seamless connection results in a truly innovative system.

Specifications

  • Consistent weights and perfect shape
  • Low pressure for texture and structure preservation
  • Low pressure for best possible bite 
  • Accurate product positioning on the belt
  • Virtually no leakage of raw product and no smearing
  • High capacities possible
  • Very low maintenance costs
  • No water needed for product release, only air
  • Optimal product variety with portioning drums (easy to exchange)
  • Very low noise emission
  • Simple to operate and clean 
  • One universal frame for three belt widths (500mm, 600mm, 700mm / 20", 24", 28")

Versions

The RevoPortioner is available with various belt widths, allowing you to produce up to 8,000 kg of formed raw material per hour.  

  • RevoPortioner 400 
  • RevoPortioner 500 
  • RevoPortioner 600 
  • RevoPortioner 700 with optional V-pump 

Software

Production insight

By controlling and monitoring the recipes and production, Innova Food Processing Software ensures that the end product aligns with the customers’ orders. The supplied real-time data for performance monitoring ensures better food quality and food safety.

Innova’s full traceability program provides an overview of the raw materials' journey through the processing plant. As a part of this, the traceability engine records every process step in the convenience line. Together with the Recipe Manager tool, it’s easy to track systematically what has been made, when, where and by whom.

Accessories

V-pump to increase capacity

To increase your production volume, the RevoPortioner 700 can be fitted with a V-Pump. It delivers a high capacity of meat mass, with uniform pressure, to the forming unit. Because of its V-shape, the influence of the pump on the meat structure is minimal so the high volume it achieves does not compromise quality in any way.

Helix Drum technology for higher volume

On the RevoPortioner’s Helix Drum, product shapes are aligned diagonally to enable a continuous filling process in which the pump does not need to start and stop as frequently as with conventional drums. This leads to a more constant meat flow in the system, helping to control the filling pressure and eliminate variations and at the same time increases capacity.

High-speed drum cleaning

A cleaning unit is available to minimize downtime and maximize productivity. The unit completely automates the cleaning process so you can be confident that the highest hygiene standards are always met and your equipment will always function optimally.

Fast and efficient drum changeover and storage

A lifting and storage system can remove the drum from the RevoPortioner after use and safely transport it to the cleaning unit. A storage unit is available to store all your drums securely.

Service

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.

Customer stories

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Mantos Marel Plant
europa-cuisson-partnership.jpg (1)

"In order to create premium products, you need to ensure a premium meat structure and texture."

Enrique Muñoz, Project Leader Product Development

Mora

"Marel’s particular combination of its grinder, vacuum mixer, and RevoPortioner is the essence of the system, and it’s what makes the production line unique."

Ralf Weber

Mantos

"For the development of our products we cooperated with the food technologists from the demo center. The knowledge and experience the team holds has been very valuable. Their support is great."

Juan Mate, CEO

Europa Cuisson

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Our dedicated team is here to help and answer any questions you might have.

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