Ingham's wanted to catch up with current levels of poultry processing performance and efficiency, which meant a serious move towards automation. The first point of attention was the bone detection process, which used to be completely manual, with many workers trying to spot small bones in deboned poultry. Apart from being rather inaccurate, this process is also expensive. The same was true for the deboning process. Many manual operations needed many employees.
“Our company saw and embraced the opportunity,” according to Jan Gebraad, Ingham's Regional Lead.
Bone detection
To improve bone detection efficiency, multiple Marel SensorX bone-detection systems – two combined with SmartSort grading –, were installed across Ingham's plants. The SensorX SmartSort is a compact, integrated solution that combines X-ray bone-detection with advanced grading. In this situation, the SensorX also uses its X-ray system to weigh. This weight information is used by the SmartSort to grade product. There is therefore no longer any need for a dynamic weighing unit.
Proven its worth
In the broiler processing lines, the SensorX equipment will focus fully on breast fillets and tenderloins. Jan Gebraad says, "We take bone detection very seriously. We specifically chose Marel SensorX equipment because it is the industry benchmark, with over 600 applications worldwide. Previous experience with SensorX gave us the confidence of choosing a proven solution."