By-Product Packing System

By-Product System
  • 1
    1. Buffer Tank
    The packing process starts at the system infeed, where forklifts drop products directly into the buffer tank.
  • 2
    2. Intelligent Gooseneck Conveyor
    Equipped with sensors, the conveyor ensures an even infeed flow from the buffer tank to the SpeedBatcher.
  • 3
    3. SpeedBatcher
    The meat by-products are automatically batched into fixed weight portions.
  • 4
    4. Portion Takeaway Conveyor
    Portions are transported from the SpeedBatcher directly to packaging
  • 5
    5. Filling Station
    Portions are filled into the boxes automatically or semi-automatically, depending on product type. Any styling required is done manually.
  • 6
    6. Checkweigher
    Packed boxes are automatically checkweighed and sent to the rework station.
  • 7
    7. Rework Station with Buffer
    Rejected boxes are automatically taken out of the system and buffered until operators can attend to them. The rework station is equipped with a static scale for rework on rejected boxes.

Main benefits

  • Maximize efficiency in the packing flow
  • Ideal for export bulk packing
  • Speed up product & packaging changeovers
  • Minimize giveaway with excellent batching performance
  • Maximize the throughput
  • Reduce labor costs
Contact Our Specialists

Overview

Optimize your packing process

Our system brings a higher level of automation to the process of batching, packing and check-weighing by-products. We’ve removed manual, labor intensive tasks wherever possible giving you a faster, more efficient way to bulk pack all kinds of by-products. It is the ideal solution for creating bulk packs for export or food service.

HIGHLY ACCURATE BULK BATCHING

At the heart of the By-Product Packing System is the Marel SpeedBatcher. It outperforms most conventional hopper systems in terms of both speed and accuracy . It creates extremely accurate batches at very high speed, allowing you to keep giveaway to an absolute minimum and deliver packs of an exact target weight to your customers. In addition, the unit is fully automatic from input to delivery.

FAST AND FLEXIBLE

The system can quickly and easily swap from one by-product type to another, so you can maximize use of all the different offal. It is the ideal solution for bulk packing by-products, including:

  • ears
  • hearts
  • kidneys
  • rear legs
  • snouts
  • tails
  • thigh bones
  • tongues
  • trotters

HOW DOES IT WORK?

By-products are dropped directly into a buffer tank and from there an intelligent gooseneck conveyor ensures an even infeed flow into the Marel SpeedBatcher. They are then automatically batched into fixed weight portions which are delivered to the packing area. Portions are automatically dropped into packaging or with an easy adjustment a styling belt can be used for manual packing.

Packed boxes are then automatically check weighed. Any boxes that do not fulfill the specific weight requirements are automatically taken out of the system to a Re-work Station where they are repacked and quickly returned to the system.

 

Features

  • Automation maximizes efficiency in the packing flow.
  • Highly accurate bulk batching and packing.
  • Fast product and packaging changeovers.
  • Developed in collaboration with meat processors.
  • Suitable for a wide range of meat by-products.
  • Configured to individual customer requirements.
  • Operates with a wide range of box sizes.
  • Simple handling with an easy to operate interface.
  • Innova software to control, monitor and improve the process.

Software

Innova software with the By-Product Packing System lets you take complete control of the packing process and optimize overall performance. It provides you with reports on critical factors such as giveaway, throughput and efficiency, allowing you to monitor and adjust the process to ensure every single step is as efficient and cost-effective as possible.

Innova Food processing Software

 

For more information, contact your local marel representative today

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United States Netherlands Iceland Afghanistan Albania Algeria Angola Argentina Australia Austria Bahrain Bangladesh Belgium Belize Benin Bhutan Bolivia Bosnia and Herzegovina Botswana Brunei Darussalam Bulgaria Burkina Faso Burundi Cambodia Cameroon Central African Republic Chad Chile China Congo Costa Rica Côte d'Ivoire Croatia Cuba Cyprus Czech Republic Denmark Djibouti Ecuador Egypt El Salvador Emerging Equatorial Guinea Eritrea Ethiopia Fiji Finland France French Guyana Gabon Gambia Germany Ghana Greece Greenland Guadeloupe Guam Guatemala Guinea Guinea-Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Iran Ireland Israel Italy Jamaica Japan Kenya Kiribati Korea, Republic of Kuwait Laos Latvia Lebanon Lesotho Liberia Libya Liechtenstein Lithuania Luxembourg Macedonia Madagascar Malawi Malaysia Mali Malta Marshall Islands Martinique Mauritania Mauritius Mexico Micronesia, Federated States of Moldova Mongolia Montenegro Morocco Myanmar Namibia Nepal Netherlands Netherlands Antilles New Zealand Nicaragua Niger Nigeria North-Korea, DPRK Norway Oman Pakistan Palestine Panama Papua New Guinea Paraguay Peru Philippines Poland Qatar Romania Russian Federation Saudi Arabia Senegal Serbia Seychelles Sierra Leone Slovakia Slovenia Somalia South Africa Spain Sri Lanka Sudan Swaziland Sweden Switzerland Syria Taiwan Tanzania Thailand Timor-Leste Togo Tonga Tunisia Turkey Uganda Ukraine United Arab Emirates United Kingdom United States of America Uruguay Vietnam Western Sahara Yemen Zambia Zimbabwe
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